Harley Davidson Softail 2015 Workshop Service Repair Manual PDF
Harley Davidson Softail 2015 Workshop Service Repair Manual PDF
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DESCRIPTION
DESCRIPTION
Comprehensive Workshop Service & Repair Manual
Harley-Davidson® Softail® Models (Twin Cam 103B™ Engine)
Year: 2015
This factory service manual is specifically for 2015 Harley-Davidson® Softail® Models, including variants such as:
- FLS Softail® Slim™
- FLSTC Heritage Softail® Classic
- FLSTF Fat Boy®
- FLSTFB Fat Boy® Lo
- FLSTN Softail® Deluxe
- FXSB Breakout™
- (This manual covers all Softail® family models for the 2015 model year.)
Engine Type: Twin Cam 103B™ High Output (1690cc) air-cooled, fuel-injected, balanced.
Overseas Variant Compatibility:
This manual is primarily based on U.S.A. market specifications. Harley-Davidson® Softail® motorcycles are sold internationally (often designated as HDI, Canada, Japan, Australia, Brazil, India, Asia Pacific models - check your VIN for market designation). The core mechanical information (Twin Cam 103B™ engine, 6-speed transmission, Softail® frame design) will be highly relevant for 2015 international Softail® models. However, buyers should be aware that differences can exist in areas such as:
- Lighting systems (e.g., position lamps for HDI models).
- Emissions control equipment (e.g., evaporative emissions systems, active exhaust for some markets).
- Minor wiring differences for market-specific components (e.g., Saree Guard for India models, Jiffy Stand Sensor for HDI).
- Some specific accessories or trim pieces.
- Chapter 1: Maintenance - Fastener torques, general service information (shop practices, repair notes, cleaning, tool safety), fuel and oil specifications, bulb requirements, maintenance schedules, engine oil & filter, air cleaner & exhaust, tires & wheels, primary chaincase lubricant, transmission lubricant, clutch adjustment, drive belt & sprockets, throttle cables, cable & chassis lubrication, brakes (fluid, pads, discs), spark plugs, steering head bearings, critical fasteners, battery maintenance, headlamp alignment, suspension adjustments, storage, and comprehensive troubleshooting.
- Chapter 2: Chassis - Fastener torques, specifications (dimensions, weights, capacities, tire data), VIN information, front & rear wheels (disc & laced), wheel lacing, checking & truing wheels, sealed wheel bearings, tires (removal, installation, runout, balancing), vehicle alignment, front & rear brake master cylinders, front & rear brake calipers, bleeding brakes (including ABS models), telescopic front forks, steering head, belt guard & debris deflector, rear shock absorbers, rear fork, throttle & clutch controls, handlebars (various models), front & rear fenders (various models), footboards & footrests, jiffy stand, fork lock, seat & strap retention, luggage rack (FLSTN), saddlebags (FLSTC), windshield (FLSTC), Saree Guard (India models), license plate brackets, medallions & badges.
- Chapter 3: Engine (Twin Cam 103B™ High Output) - Fastener torques, specifications, service wear limits, engine oil flow, oil pump operation, breather operation, oil pressure, troubleshooting, top end service (in chassis & removed), cam compartment service, stripping motorcycle for service, engine removal/installation, top end overhaul (rocker covers, support plates, pushrods, lifters, cylinder heads, cylinders, pistons), breather assembly, cam compartment & components (cam support plate, chain, sprockets, tensioners, camshafts, oil pressure relief valve, needle bearings), oil pump, crankcase disassembly & repair (counterbalancer assembly, flywheel & connecting rods, main bearings, piston jets, cylinder studs, pipe plugs & oil fittings), oil tank service (all models including FXSB specific).
- Chapter 4: Fuel System - Fastener torques, specifications, air cleaner assembly (including HDI backplate), fuel supply line (purging, disconnecting), fuel pressure test, fuel tank (removal, cleaning, installation), console (FXSB), Throttle Position Sensor (TPS), Intake Air Temperature Sensor (IAT), Engine Temperature Sensor (ET), induction module, Idle Air Control (IAC), Manifold Absolute Pressure Sensor (MAP), Oxygen (O2) sensors, fuel injectors, fuel pump & fuel gauge sending unit, exhaust system (various models), intake leak test, evaporative emissions control system.
- Chapter 5: Drive - Fastener torques, specifications (clutch, sprockets, gear ratios), primary chaincase cover, drive components (compensating sprocket, primary chain, clutch assembly), primary chaincase housing (mainshaft bearing & seal, inner race), clutch pack & bearing service, transmission sprocket, drive belt.
- Chapter 6: Transmission - Fastener torques, specifications (6-speed Cruise Drive®), power flow, shifter adjustment & lever replacement, clutch release cover, transmission assembly (shifter cam/forks, mainshaft, countershaft, bearing housing bearings), main drive gear & bearing, transmission case (shifter arm, countershaft needle bearing).
- Chapter 7: Electrical - Fastener torques, specifications, electrical panel, Electronic Control Module (ECM), Body Control Module (BCM), H-D® Smart Security System (H-DSSS) actuation & PIN, fob & siren maintenance, fuses, ignition & light switch, battery cables, starter (drive assembly, solenoid), headlamp, tail lamp (various models), auxiliary lamps (FLSTC, FLSTN), turn signals & running lights, Crank Position Sensor (CKP), Automatic Compression Release (ACR), ignition coil, spark plug cables, voltage regulator, alternator, fuel gauge, speedometer, Vehicle Speed Sensor (VSS), indicator lamps, neutral switch, oil pressure switch, rear stop lamp switch, horn, active exhaust (international models), main wiring harness, handlebar control modules.
- Appendices: A - Connector Repair (Autofuse, Bosch, Delphi, Deutsch, JAE, Molex, Tyco, Sealed Splice), B - Wiring Diagrams (Connector locations, wire colour codes, symbols, 2015 Softail diagrams), C - ABS (ECU, HCU, wheel speed sensors, brake lines), D - Conversions (Metric, Fluid, Torque), E - Glossary.
- Index for quick reference.
Please Read Carefully Before Purchasing:
- Format: This manual is supplied in PDF format download. It is a digital product, not a physical book.
- Usage: You are permitted to photocopy or print the contents of this manual for private and training purposes only.
- Compatibility: The listing photo is for illustration purposes only. Always read the full description to ensure compatibility with your vehicle.
- Questions? If you are unsure about anything or have questions regarding compatibility, please send us a message on shopify before making your purchase. We're happy to help!
• The entire description has been originally created by us based on the repair manuals.
• No one is authorized to copy any part of this description.
• We are authorized to distribute this software under the GNU/GPL. This product does not violate any policy or copyright.
• All trademarks mentioned are the copyrighted material of their respective owners.
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