Harley Davidson Softail 1997-1998 Workshop Service Repair Manual-PDF
Harley Davidson Softail 1997-1998 Workshop Service Repair Manual-PDF
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DESCRIPTION
DESCRIPTION
Comprehensive Workshop Service & Repair Manual
Harley-Davidson® Softail® Models (1340cc Evolution® Engine)
Years: 1997-199
Important: This is a Digital PDF Manual download
This factory service manual is specifically for 1997 and 1998 Harley-Davidson® Softail® Models equipped with the 1340cc Evolution® engine, including:
- FLSTC Heritage Softail® Classic
- FLSTF Fat Boy®
- FLSTS Heritage Springer® Softail®
- FXSTC Softail® Custom
- FXSTS Springer® Softail®
- FXSTSB Bad Boy® (Springer® Softail®)
- (And other 1340cc Evolution-era Softail® variants for these model years)
Engine Type: 1340cc Air-Cooled 4-Cycle V-Twin (Evolution®)
Overseas Variant Compatibility:
This manual is primarily based on U.S.A. market specifications. Harley-Davidson® Softail® motorcycles were exported internationally (often designated as HDI - Harley-Davidson International, or with specific country codes like ECE for Europe, JAP for Japan, etc.). The core mechanical information (1340cc Evolution® engine, 5-speed transmission, Softail® frame design) will be highly relevant for 1997-1998 international Softail® models. However, buyers should be aware that differences can exist in areas such as:
- Lighting systems (e.g., headlamp types, turn signal lenses/behaviour, position lamps for HDI).
- Emissions control equipment (e.g., California models had specific evaporative systems; international models might have different exhaust or no catalytic converters).
- Carburettor jetting (as these are carbureted models, jetting may vary based on local fuel, altitude, and emission regulations).
- Minor wiring differences for market-specific components. The manual includes wiring diagrams for Domestic and International models.
- Some specific accessories or trim pieces.
This genuine Harley-Davidson® service manual provides incredibly detailed information for your 1997-1998 Softail®. Key sections include:
- Section 1: Maintenance - Service intervals, motorcycle side views, storage, fluid requirements, fastener torque values, metric conversions, troubleshooting, shop practices, tool safety, scheduled maintenance procedures (battery, engine oil/filter, primary chain & lubricant, clutch adjustment, transmission lubricant, hydraulic lifter oil screen, wheel bearings, spokes, tires, steering head bearings, rocker bearing adjustment for Springer®, front fork oil, brake fluid, brake pads/discs, rear brake pedal height, drive belt, rear fork pivot bolts, rear shock absorbers, air cleaner, fuel tank filter, fuel system lines, enrichener control, throttle cables, engine mounts, spark plugs, electrical components, engine idle speed, ignition timing & V.O.E.S., fasteners, road test).
- Section 2: Chassis - Specifications (dimensions, weight, capacities, tire data, torque values), VIN, wheels (front - hydraulic & Springer® forks, rear - laced or disc), wheel lacing (16" & 21" rims), wheel truing, disc rim runout, tires (removal, installation, alignment, balancing), brakes (front & rear master cylinders, front & rear callipers, brake lines, bleeding), front forks (hydraulic & Springer® - general, oil change, removal, disassembly, cleaning/inspection/repair, assembly, installation), steering head, rear fork, rear shock absorbers, throttle control, clutch hand control, fenders, jiffy stand, seat, and saddlebags (FLSTC & FLSTS).
- Section 3: Engine (1340cc Evolution®) - Specifications, service wear limits, general information, troubleshooting, stripping motorcycle for engine repair, engine installation, cylinder head (removal, disassembly, cleaning/inspection/repair, assembly, installation), cylinder & piston (removal/disassembly, cleaning/inspection/repair, assembly/installation), engine lubrication system (oil pump, oil filter mount, oil tank, crankcase breathing system), hydraulic valve lifters & guides, gearcase cover & timing gears, crankcase (flywheel end play, disassembly, flywheels, assembly, cylinder studs, bearing repair).
- Section 4: Fuel System - Specifications (carburettor jet sizes, fuel tank capacity, torque values), carburettor (Keihin CV - general, troubleshooting, vacuum piston, operation, adjustments, removal/installation, disassembly/cleaning/inspection/assembly), fuel supply valve, fuel tank, air cleaner, evaporative emissions control (California models), exhaust system (Shorty Dual & FLSTS).
- Section 5: Electric Starter - Specifications, starter system (general, operation, diagnostics/troubleshooting, voltage drops, activation circuits, diagnosis charts), starter motor (testing, removal/installation, disassembly/inspection/repair, assembly), starter solenoid, and starter jackshaft.
- Section 6: Drive - Specifications (clutch, sprockets, gear ratios, torque values), primary chaincase (cover, housing), drive components (primary chain, compensating sprocket, chain tensioner), clutch (1997 & 1998 models), transmission sprocket, drive belt & sprocket.
- Section 7: Transmission - Specifications (mainshaft, countershaft, shifter cam, torque values), general description & adjustments, shifter cam assembly, shifter forks, clutch release cover, mainshaft & countershaft, main drive gear, access door bearings, right case bearings, transmission installation & shifter pawl adjustment.
- Section 8: Electrical - Specifications (ignition, battery, alternator, regulator, circuit breakers, torque values), bulb charts, ignition system (general, troubleshooting, diagnostic charts, VOES, timing, module, sensor, coil, switch, neutral switch), charging system (general, troubleshooting, alternator, regulator), battery, lamps (headlamp, turn signals, tail lamp, passing lamps, fender lamp), turn signal canceller, horn, main wiring harness, electronic speedometer & speed sensor, connector repair (Deutsch, Amp Multilock, Packard, Sealed Butt Connectors), crimping tables, connector locations.
- Appendix A: Wiring Diagrams (1997 & 1998 Softail - Main Harness, Instruments, Headlamp/Turn Signals/Taillamp).
-
Index for quick reference.
Please Read Carefully Before Purchasing:
- Format: This manual is supplied in PDF format download. It is a digital product, not a physical book.
- Usage: You are permitted to photocopy or print the contents of this manual for private and training purposes only.
- Compatibility: The listing photo is for illustration purposes only. Always read the full description to ensure compatibility with your vehicle.
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Questions? If you are unsure about anything or have questions regarding compatibility, please send us a message on shopify before making your purchase. We're happy to help!
Copyright & Distribution
• The entire description has been originally created by us based on the repair manuals.
• No one is authorized to copy any part of this description.
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• All trademarks mentioned are the copyrighted material of their respective owners.
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